Showing posts with label Belkin. Show all posts
Showing posts with label Belkin. Show all posts

Monday, October 24, 2011

Exhaust Systems For Laser Engravers "Suck"

Exhaust Systems For Laser Engravers "Suck"

Exhaust System

These days, as laser engraving becomes more and more popular, the need for proper ventilation and fume removal is often overlooked. There are three basic methods; direct ventilation out of the building, tapping into a large air handling system, or a stand-alone filtered system. There are advantages and disadvantages to each which will be addressed. It is important to note that most flatbed lasers are operated in a retail environment, relatively small shops or are even home based so not every method of ventilation is applicable.

Laser engraving is very versatile and a wide variety of materials can be processed with attractive results. Because of the diversity of the substrates it is imperative that dust, debris and fumes be efficiently removed from the laser enclosure. The need to ventilate is not unimportant. Considerations include safety, potential damage to the laser and work environment.

Safety for the operator and other personnel in the shop should be paramount for any employer. Lasing is a thermal process and as such the material is burned, melted and vaporized. Some plastics are even toxic when they are heated and the fumes can be harmful when inhaled. To address this all lasers come equipped with a fume removal port that allows external connections.

Air is "pulled" through this port by the vacuum unit and away from the lasing area. What happens to that particle laden air is what differentiates the three ventilation methods.

The simplest method is to use a blower system that draws the air through a hose which is then ported outside the building. This is certainly functional but typically does not handle odor or the fumes very well and often there is a strong residual smell in the work area. In addition, certain parts of the country have EPA (Environmental Protection Agency) rules that prohibit pumping toxic elements into the air. Blower motors tend to operate at a fairly high decibel level so they can be quite loud. The blower motors themselves are inexpensive, but sometimes there are modifications required to the building itself that can drive the overall costs to install up.

In industrial environments there are sometimes existing air handlers that can be tapped into via the laser exhaust port. These very large devices are filtered such that the air they expel in to atmosphere has been "scrubbed" and is not toxic. In most cases they comply with the local EPA restrictions and are totally safe. However these are physically large, expensive units that are designed for use in manufacturing plants and are overkill if purchased solely to operate that standard laser engraving system. If such a system exists in your building by all means explore this as an alternative for your ventilation needs, but make sure that the system has the capacity needed for the laser when venting other equipment in the facility at 100% volume.

The third alternative is a self contained, multi-stage filtered device. As with the others, it attaches to the port on the laser but then draws the air through a series of filters that serve to remove large particles, gasses and odors. The air that is vented from the unit is usually 99% odor free and is safe to inhale. These devices are relatively small, very quiet and are portable. The filters are consumable items and have various operating durations based on usage and the particulate being filtered.

The filter system consists of a large particle filter/or catch bag, a HEPA filter and either an active chemical filter or activated charcoal reservoir. All of the filter elements can be replaced by the user with very little effort. Unlike the other configurations which are hard plumbed to the laser, the stand-alone units are mounted on wheels and can be easily relocated within the shop at the operator's convenience. This makes them the preferred solution for smaller shops and home based businesses.

There are a number of vendors such as Quatro, TBH, Purex and others. If this seems to the best alternative for you take the time to evaluate the systems including the Db level and the consumable costs.

Protecting the laser is also a consideration. Some plastics produce caustic and molten particulate that can infiltrate the moving parts of the laser gantry. In some instances, this can cause rust or non-typical wear on components which can affect the life of the motors, belts, screws and consequently can deteriorate the performance and output of the machine. Out gassing and smoke caused by lasing plastic, wood or coated materials can adhere to the optical components of the unit. Dirty mirrors or lenses lead to low output power or back reflection issues that can result in damage to the system. All adequately sized fume removal systems should have the air volume capabilities to protect the mechanical elements and optical components from these air born particles. All laser manufacturers should be able to provide the CFM requirements for their laser models which can then be used to size the proper exhaust unit.

Having a comfortable work environment is a goal of most shop owners. Managing the odors caused by processing wood, leather, plastics or rubber is part of the effort to keep the employees happy and productive. If you have ever had to smell some of the materials mentioned burning it is obvious how unpleasant it can be. If you take this one step further and consider the customers in the shop you can see how managing the fumes and odors should be a priority. Some vendors operate lasers in malls or other retail locations so courtesy for the storefront next to yours, should not be discounted. The last thing you want to do is to drive your customers out of the shop due to a very manageable situation.

Whether you have already purchased a laser engraver or you are investigating adding one to your shop, do your due diligence when selecting a ventilation method also. The laser is an investment in your business so maximize your return by choosing the proper exhaust system that will extend the life of the machine and provide a safe comfortable working environment for you and your employees.

I'll be happy to provide advice should anyone wish to contact me.

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Monday, August 1, 2011

Ozone generator hydroponics - is safe for indoor grow room?

Hydroponic gardeners have many problems with the smell of grass, molds, mites and also pollute the air experiences. A solution may be used or considered for use against this problem is an ozone generator. Ozone, when used correctly, is the most effective and reliable method for removing odors.

An ozone generator outputs ozone (O3) in the garden to eliminate odors of plants. However, some people have questions about the safety of ozone generatorsclosed.

Exhaust System

A common error is a combination of ozone smog and pollution. Ozone is generally referred to as pollution and climate change news, however, ozone is a greenhouse gas. In fact, ozone plays an important role in protecting life on Earth by absorbing potentially harmful ultraviolet rays.

Ozone is essentially only oxygen (O2) with three instead of two molecules. A natural gas, ozone is formed when air is bombarded with the atmosphereThe sun's UV rays. Ozone can also be produced artificially by current devices with high voltage electricity. Ozone is able to kill odors, because his third molecule, which then published as a "predator" by other odors by attaching to their sources and their elimination.

For this reason, ozone in the vernacular by commercial companies for years as a tool for cleaning and deodorizing air.

If you have a room to grow hydroponic indoor, ozone layerGenerator can be the most cost-effective than other types of air purification systems compared. The generators are very efficient and economical. They are also small and easy to grow in any type of configuration room. Ozone generators are available in a variety of sizes, large and small control room inside to grow.

There are dangers to be feared? Ozone air generators are safe, provided they are properly installed and operated. TheOccupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) have certain standards for safe levels of ozone in the occupied territories that follow all manufacturers.

If your indoor hydroponics grow room is not occupied, then there is no danger of an ozone generator air. POPs are required only to rooms where there are people or animals. If there are people or animals in the areas of the generator, the room should be well ventilated andAir Ozone generator set at a level of security.

The ozone generator should synchronize when the exhaust fan is on. Be done with a timer on the device when the exhaust fan is turned on turn on the generator with the proper ventilation. It is therefore possible to maintain your time throughout the discharge cycle and ozone is released only when you're out of the interior and are absent from the area. This raises concerns about the safety and ozone. The shortozone emitted by ozone generators back into oxygen, usually within 30 minutes.

To minimize the penetration of ozone into other rooms, you should close the doors and other openings, sealed and preferably when there are large gaps are covered under the entry room to grow. You can plastic sheeting to seal the openings that can not be closed.

Remember, ozone only dangerous at high levels. It can grow in a hydroponic room until the room is well ventilated workand the generator is maintained at a level of security or leave. In fact, there are natural ozone in the air we breathe, whether or not a generator. Dangers only arise if the ventilation is sufficient to reduce the amount of ozone produced by the generator handle.

If you are venting directly outside, are air ozone generators do not produce enough ozone to threaten the regions outside the grow room. Ozone rapidly dissipated into the surrounding air vented outside. TheDriven indoors, where the ozone can build up if the settings are too high or ventilation is the inappropriate use.

One point is to reiterate that no ozone is a greenhouse gas! If you look at the article on the ozone layer, you will find that the scientists really ozone depletion, ie fear, too little rather than too much ozone.

So if you are considering the use of ozone for indoor grow room, it is safe as long as the equipmentinstalled and used properly in the exhaust system. To plant the benefits of using an odor ozone generator, mold and pests away from eliminating the weight of the small inconvenience of maintaining of the generator and the exhaust system on a bike.

Ozone generator hydroponics - is safe for indoor grow room?

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